GMADMT 2018- Global Meet on Advances in Design, Materials & Thermal Engineering
"GMADMT 2018- Conference Papers "
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Thermo-Mechanical Design of High Temperature Experimental Setup[Full-Text ]
Prasad Jadhav, Saket Gawale, Ganesh Mane, Nilesh Dubey, Amol KadamNuclear reactor generates heat which is used to generate electricity. Heat is produced by nuclear fission controlled reaction of U-235 at temperature ranges of 5500C - 20000C. According to first law of thermodynamics “Energy cannot be created Nor be destroyed, it can only be converted one form into another form”. Albert .E. Einstein proposed a law E=MC2 ,where mass ‘M’ of U-235 is converted into energy ‘E’ by bombardment of neutron travelling at speed of light ‘C’. The energy in form of heat produced is used to convert water into steam then produce electricity. The heat produced can cause thermal stresses in shell and tube. At a phase of shut down the power produced is only due to radioactive decay of nucleoid forms after bombardment of neutron. Neutrons have half-life of the 1000 second, after achieving saturation it emits continuous radiation of radioactive material. The decay power constituted 7% of total power produced by nuclear power plant. The production of radioactive materials violates the philosophy of level 3 & level 4 of defence in depth. So to prevents contamination of radioactive materials and production of decay power, ECCS (Emergency core cooling system) and ESF (Engineered safety feature) is designed to remove the decay heat under pipe break event and bring the increased fuel temperature to coolant temperature in present work it is planned to design an experimental setup to study the adequacy of ECCS injection to remove the decay power and cool the fuel pin simulator. As the test section temperature will be within 500oC hence the design will be done within elastic limit.
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Study and Fabrication of Automatic Multipurpose Gardening Machine: A Review[Full-Text ]
Vinayak Singh, Gaurav Jawale, Gayatri Rasal, Pratiksha Shinde, Amol KadamThis chapter provides a basic outlook and purpose of gardening, multipurpose functions and block diagram of Remote Control Grass Cutter with Moisture Detector and need of the project. This project was about designing a remote control grass cutter with other useful functions that eliminated the need of physical power. In completing this project, there were numerous steps that were taken; finding parts , designing of mechanical components. Throughout this report you will learn more on how we went completing this project and which various parts were used that replace the physical power that needed in moving the grass cutter. The purpose of this project is to design and build a remote controlled grass cutter with moisture detector. This would be beneficial because man power is not required in moving the lawn on those hot summer days, where you would prefer not to be out in the sun. The remote will allow the user to control the speed and direction of the grass cutter by moving the joy sticks and the soil moisture sensor measure the volumetric water content in soil so as to help the gardener to manage the irrigation system. For safety purposes, the motor of the grass cutter can be turned off via remote and also turns off automatically when there is a loss of signal.
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Development of Waterless Solar Panel Cleaner in Arid Areas[Full-Text ]
Roshan Solse, Vighnesh Patil, Rahul Sule, Nikhil Tambe, Sreejith SreenivasanThe solar panel is work by allowing the light into solar cells. The lighter that impact on a panel, the result more powers it will be generating. Due to the upwards angle of solar panels, they are more liable to a build up the dust and bird dropping. The dirt which is not clean with just rain. This is reducing the same amount of light impact on the panel and reducing panel output. The solar panel manufacturers and installers are claimed about the projected energy figures that based on the optimum performance of clean solar panel. Due to build up the dirt on solar panel, that can adversely affect the panel’s ability to meet that projected figures. So it is necessary and important to clean the solar panel in order to protect and get more power output. So we are design and develop the automatic machine which is clean the solar panel and improve the panel efficiency.
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Study and Development of Automatic Retractable Bridge for Disabled People: A Review[Full-Text ]
Sulekha Dhoke, Mahadev Nimbale, Komal Nikale, Rushikesh Anap, Sreejith SreenivasanThe main aim of this project is to automate railway track pedestrian crossing without use staircase & announce the status of the arrival for platform users. In this system is also used to avoid train collision problems. Because, now a day train accidents are occurring frequently in India. The one of the main reason for train accident is the traveling of two trains in same track in opposite direction. In order to avoid the accidents due to the above reason we have designed this project. This project identifies the status of each train using IR transceivers and informs it to microcontroller. If the sensor unit identifies both train in same track means microcontroller automatically trip the supply of the trains, which is more than sufficient to avoid this kind of accident. This project is used to avoid the train collusion, thus we save the valuable human lives and losses. So this project is useful for railway departments.
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Design and Modification of Camless Engine: A Review[Full-Text ]
Ashish Pal, Avinash Sahani, Krishna Shukla, Swapnil Shinde, Ashiwini MateThe paper deals with The engines powering today’s vehicles whether they burn gasoline or diesel fuel rely on a system of valves to admit fuel and air into the cylinder and the exhaust gases to escape after combustion. Cam has been an integral part of internal combustion engine from its invention. Cam controls the breathing channels of the IC engines and hence maintains constant valve timing. The problem in using cam shafts is being major power wastage in accelerating and decelerating the components of the valve train. Friction of camshafts, springs, cam belts etc., also robs us of precious power and worsens fuel economy not to mention contributing to wear and tear. In response to the needs of improved engines some mechanical or hydraulic devices have been designed to achieve some variable valve timing and to reduce the disadvantages accompanied with the usage of cams. Most four-stroke piston engines today employ one or more camshafts operated poppet valves. The lobes on the camshafts operate cam followers which in turn open the poppet valves. A cam less (or, free valve engine) uses electromagnetic, hydraulic, or pneumatic actuators to open the poppet valves instead. Actuators can be used to both open and close the valves, or an actuator opens the valve while a spring closes it.
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Design and Fabrication of Multiple Applications Farm Machine Using Solar System[Full-Text ]
Nitin Bambale, Kunal Ghugare, Akshay Kokani, Rajesh Kadam, Madhukar SorteAgriculture sector continues to be pivotal in the sustainable growth and development of Indian economy. Not only does it meet the food and nutritional requirements of 1.3 billion people but it also provides employment to a major part of the population. This project is intended to help small-scale farmers to meet an increased demand for the different types of grains by designing a multipurpose farm machine. With this machine, we hope to provide farmers with a way to harvest grains on small farms and also along the periphery of the cities.
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Design, development and analysis of self-balancing electric bike[Full-Text ]
Suraj Dhatavkar, Hrushikesh Gadge, Omkar Mhaskar, Nikhil Kadam, M.B.SorteRecently, many investigations have been done regarding to the problems of controlling two-wheeled self-balancing robot. This paper reviewed based on five previous journals in order to find out which method is suitable to design a self-balancing bicycle and it will focus on the control system of the structure. There are several ways to design an efficient self-balancing bicycle which are by using control moment gyroscope (CMG), mass balancing, steering control and reaction wheel. Based on previous research, the usage of CMG is the suitable choice since it can produce large amount of torque, it has no ground reaction forces, and the system can be stable even when the bicycle is stationary.
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Design and Fabrication of Self-balancing Electric Bike[Full-Text ]
Alok Bendale, Abhishek Chougule, Amol Gade, Rohit Lade, Madhukar SorteThis paper describes the design and fabrication of Self- Balancing two wheeler. To maintain balance, it turns the wheels at just the right speed, so you move forward. The Self-balancing two wheeler is an intelligent vehicle which uses gyroscopic sensors detects the motion of rider, so that he can accelerate, brake or steer the vehicle. This self-balancing is absolutely ecofriendly mode of transport which causes zero pollution. There are several ways in order to design an efficient self-balancing bicycle which are by using control moment gyroscope (CMG), mass balancing, steering control and reaction wheel. Based on previous research, the usage of CMG is the suitable choice since it can produce large amount of torque, it has no ground reaction forces, and the system can be stable even when the bicycle is stationary.
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Self Inflation of Tyre[Full-Text ]
Prathamesh Salvi, Sagar Raghvani, Sachin Vishwakarma, Shubham Pawar, Dr. S.N. TeliStudies have shown that due to drop in Tyre pressure by just a few PSI can result in reduction of tire life, gas mileage, and performance of vehicle. Also it can be the for road accidents. Though tubeless Tyres has been invented but it could not withstand as a perfect solution in all the conditions. So, we have developed automatic and self-inflated Tyresystem for stabilization of air in Tyres that ensures that Tyres are properly inflated all the times. This concept is based on the use of nozzle which helps to increase air thrust to overcome internal pressure of Tyre to regulate and maintain the Tyre pressure in running condition.The most important factors that should be taken in account for maintenance of Tyre like proper inflation pressure, proper vehicle loading, regular inspection, good driving habits, vehicle condition, etc.This concept arises with innovative idea for improvement in our Automobile industry. With the increasing prices of oil and growing concern of environmental issues, this system addresses a potential improvement in gas mileage. Thus in this concept, we reviewed the all available self-inflating Tyre systems that are used nowadays. There are lots of self-inflating-tire systems on the market, but most of them are only available for commercial and military application.
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Experimental and Theoretical Investigation on Notched Specimens Life of Different Material by Experimental and Analytical Method[Full-Text ]
Anand Haldive, Aaviraj Mehetre, Chinmay Naniwadekar, Sagar Pardeshi, Sachin SolankeFatigue is an important parameter to be considered in the behavior of mechanical components subjected to constant and variable amplitude loading. Mechanical, metallurgical and environmental variables can influence the fatigue resistance of a structural component. The number of cycles that a metal can endure before it breaks is a complex function of the static and cyclic stress values, the alloy, heat-treatment and surface condition of the material, the hardness profile of the material, impurities in the material, the type of load applied, the operating temperature, and several other factors. Various materials are subjected to different notch sizes and tested under bending loading for their endurance limit. These results obtained are then compared with their respective theoretical values obtained by The Modified Manson Coffin Curve Method.
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Solar Powered Go-Kart[Full-Text ]
Ashay Pawaskar, Aniket Patil, Jatin Wadnerkar, Bhavesh Pawar, Prashant IngleA Go Kart is a four-wheel vehicle designed and meant for racing purposes only (though in some countries it is used for fun personal uses). It is a small four-wheeler run on Electric Motor. It is a racing vehicle made on a smaller scale or is made to give the feel of the racing cars. Go Kart is not a factory-made product; it can be made by any Automobile or Mechanical students. This report describes the process and methodology to a low-cost gokart. Simple but innovative. We are reviewing the data in various papers about go-karts. We will review various electric types of go-karts. We have kept our focus majorly on eco-friendly (Solar) karts and the data presented in the papers. One of the front runners in the area of renewable energy resources today is solar power. Photovoltaic cells are used to convert solar energy in to useful electrical energy. The objective of this paper is to construct an efficient solar Go-kart, for the daily commuters so that they can travel a short distance that they need to commute every day on a reliable and economical Go-kart that essentially runs on free renewable solar energy. The paper illustrates how the charge generated by an array of solar panels is received and its flow in and out of a battery pack is to be controlled using a microcontroller based charge controller to ensure efficient storing of charge in a battery pack. The stored energy would be divulged to a DC motor which would run the car.
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A Review on Invention and Development of Metal Matrix Composite (MMC)[Full-Text ]
Akash Wable, Deepak Sapkale, Nikhil Pardeshi, Pratik Patil, Sachin SolankeA composite material is a material consisting of two or more physically and/or chemically distinct phases. The composite generally has superior characteristics than those of each of the individual components. When the matrix is a metal, the composite is termed a metal-matrix composite (MMC). In MMCs, the reinforcement usually takes the form of particles, whiskers, short fibers, or continuous fibers.
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Rice Husk Remover and Crusher Machine[Full-Text ]
Amit Patil, Gaurav Sawant, Mayur Baviskar, Mahesh Dhamane, Parag GhumareIn this paper an attempt has been made to review the use of Rice Husk Crusher Machine. Now- a-days removal and crushing of rice husk is done by manually. So to reduce manpower and time we design a machine which crushes the rice husk litter deposited on the floor and also it spread all the crushed rice husk on floor for further use. The innovation in this project is to increase the economy of farmer and reduce manpower as well as time.
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Design and Development of Automatic Electric Parking Brake System[Full-Text ]
Nihar Toraskar, Smitesh Mhatre, Gunjan RahiDisclosed herein are an electronic parking brake system and a control method thereof. The electronic parking brake system includes brakes, Electric Magnets to apply braking force to the brakes, a current sensor to sense current of the motor, and an electronic control unit to judge the braking force of the brakes based on the current of the motor, and to control driving of the motor based on the braking force. The electronic parking brake system senses the position of the vehicle using the small-sized proximity sensor, thereby easily obtaining a space in which the current sensor is installed and thus reducing a product size of the electronic parking brake system.
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Extraction of Water from Atmosphere[Full-Text ]
Onkar Sawant, Hrushikesh Patil, Chetan Mane, Samshad Anasari, Vitthal ChormaleNon-conventional water resources have emerged as means to meet or supplement irrigation demand for reforestation and agriculture in water scarce regions. Dew water is among those resources that have received little attention. In this paper, designing an interesting new prototype of technology capable to collect potable water from the air by condensation, It is designed to harvest potable water from the atmosphere providing sustainable and affordable water sources to remote communities in the rural that are facing water poverty issues. It is realized with biodegradable materials and conceived to integrate visually and aesthetically into the traditional villages. Although it is still in an exploratory phase, the aim is to collect an potable water a day. It is designed to be easily built and maintained by local villagers without electrical tools. Air always contains a certain amount of water, which means water can be taken directly and locally from the environment. This Project aims to empower water-poor communities with the ability to produce clean water from the atmosphere using a passive system (no energy consumption) and natural phenomena (gravity and condensation). The tower is designed for multiple harvesting methods – rain, fog and dew – and is estimated to collect, potable water a day.
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Barriers and Enablers in Agile Manufacturing of Product[Full-Text ]
Manoj Palsodkar, Rajesh PansareWith the rapid growth in advancement of manufacturing technologies, it is becoming necessary for all manufacturing industries to adopt new technologies so as to compete in the market. Due to increasing competition, the manufacturer must provide necessary product/service to customer in minimum duration of time. Agile manufacturing is a new concept and has many advantages as compared to other technologies. It is advancement over other manufacturing technologies such as Flexible Manufacturing Technology (FMS), Lean Manufacturing etc. Agile manufacturing concentrates on fast response to customers for their requirements as well as the quality production of product. Organizational agility is the best way of survival and progress now a day. Still most of the manufacturing industries face difficulties in implementation of Agile manufacturing technology. Hence it becomes necessary to identify enablers and barriers in the implementation of Agile Manufacturing. This paper reviews the principle of Agile Manufacturing, its enablers and barriers. The outcomes of this paper will be helpful to the industries for successful implementation of Agile Manufacturing technology as well as further research in this field.
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Design and Material Optimization of Jeep Leaf Spring[Full-Text ]
Mayuresh D. Ghag, P.P. Ghadigaonkar, Manoj Nikam, Dr. S. N. TeliThe Automobile Industry has shown increase interest for replacement of steel leaf spring with that of composite leaf spring, since the composite material has high strength to weight ratio, good corrosion resistance. The paper describes static and dynamic analysis of steel leaf spring and laminated composite Multi leaf spring. The objective is to compare displacement, frequencies, deflections and weight savings of composite leaf spring with that of steel leaf spring. The dimensions of an existing conventional steel leaf spring of a Light design calculations. Static and Dynamic Analysis of 3- D model of conventional leaf spring is performed using ANSYS 14.5. Same dimensions are used in composite multi leaf spring using Aluminum Alloy unidirectional laminates. Analysis is done by layer stacking method for composites by changing reinforcement angles for 3 layers, 5 layers and 11 layers. The weight of composite leaf spring is compared with that of steel leaf spring. The design constraints are stresses and deflection. A weight reduction of 27.5 % is achieved by using composite leaf spring in its style sheet.
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Acetylene Gas Based SI Engine[Full-Text ]
Avinash Chavanpatil, Sudeep UpadhyeIn a present stage where the fossils fuels goes on depleting rapidly. Therefore we have to find alternative fuel. We have many option like CNG, LPG as alternative fuel but it can carries some drawbacks like an emission of pollutant. These projects perform on the idea of using acetylene gas in internal combustion engine as alternative fuel which reduces the demand of petroleum product. Acetylene produce by have decomposition reaction of calcium carbide with water in presence of aluminum powder. Acetylene is renewable energy sources which emits less pollutant as compare to another petroleum product which makes suitable for use on economic and environment aspect and eco-friendly.
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Application of Response Surface Methodology in Drilling of Carbon Fiber Reinforced Polymer Composite (CFRP)[Full-Text ]
Janak Suthar, Dr. S. N. Teli, Siddesh Lad, A.S. BhongadeIn the present work, response surface methodology (RSM) is applied to determine the optimum machining conditions leading to minimum delamination in drilling of CFRP (carbon fiber reinforced plastic) composite. The experimental plan and analysis is based on full factorial design taking spindle speed, feed rate as important parameters. The optimum combination for the parameters is found spindle speed 1486 rpm and feed rate 0.1490 mm/rev. and the optimal delamination was found 1.2051. The second order response surface methodology model in terms of drilling parameters are developed for delamination. Prediction using response surface methodology (RSM) on the basis of experimental results. The experimentation is carried out with HSS tool for drilling of CFRP.
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Integrated Approach of Cost of Quality and Six Sigma[Full-Text ]
Amar Murumkar, Dr. S. N. Teli, Sandhya Jadhav, Sagar Dharmadhikari, Manoj NikamIn today’s highly competitive markets high quality is critical for sustaining competitive advantage. Continuous quality improvement is a key factor in the strategy for competitiveness. Cost of Quality is one tool that can help in continuous quality improvement. To improve quality, an organization take into account the costs associated with achieving quality. It is often claimed by various researchers that the cost of quality stands for 10 to 40 percent of the company´s turnover, which is why it is important to measure and monitor COQ. This paper discusses recall of vehicles in India because of faulty design leading to heavy loss for the companies, accounting this cost of recall as quality cost. Automotive sector and the companies need to rethink and spend more time at the design and development phase where the problems could be envisaged in advance to avoid the quality cost. By implementing Six Sigma philosophy into manufacturing process, and or products, lower the quality cost and therefore overall cost. In the manufacturing process, six sigma capability and SPC tools helps to stop defects before they are created and helps to reduce the cost of poor quality.
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Towards water Sustainability-A Case Study Of Common Effluent Treatment Plant[Full-Text ]
Priya Shinde, T. Z. QuaziEnvironmental Pollution is a topic of great concern in the present conditions prevailing in the rural as well as urban India. There are different types of environmental pollution such as air, water, noise, soil etc. these pollution types pose a great threat to the human life as well as of the flora and fauna. Amongst them, water pollution is a serious problem witnessed in the developing regions where a large number of small scale industries, medium scale industries as well as large scale industries are in operation. The effluents from these industries contain different types of pollutants and thus the effluent should be properly treated in an ETP so that it can be discharged into the natural streams safely. And also as per the Water Act of 1974 and its subsequent amendment in 1988 these industries were compelled to meet the stringent effluent discharge norms set up by the Central Pollution Control Board (CPCB) and the State Pollution Control Board (SPCBs). However such ETPs cannot be afforded by each and every individual small or medium scale industries due to the heavy cost. Thus the need for a CETP i.e. Common Effluent Treatment Plant was felt.
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Framework for Evaluation of Dealer’s Performance In Automobile Industry Using CRM- Case Study[Full-Text ]
Vaibhav Ingle, Madhukar SorteIndian automobile industry grows day by day with new technology as well as features. Companies offer various varieties in vehicles segment to customers for capture Indian market for selling his automobile. Companies are sales their vehicles through dealer in various location. Dealer is a main pillar for manufacturing Division who directly sales the vehicles and theirs accessories. From customers point of view customers not only purchase the vehicle but also he continues with after sales service. Dealer is care taker for all customers need and requirements, which shows the dealer performance. For evaluating dealers performance companies do the survey from their valuable customers and note their valuable feedback in many section while sales and servicing. Evaluation of dealers in manufacturer point of view is a serious issues and solving customer’s problems to achieve market shares and goal. In this project study applying structured questionnaires for evaluation of dealer’s Performance for improve sales and sales efficiency for evaluation of dealers. Customer plays a big role for purchasing vehicles so dealer is required to build deep relationship with customers to achieve targets and goal.
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Integrated approach of Six Sigma and Knowledge Management[Full-Text ]
Harun Pinjari, Dr. S.N. TeliThis paper sheds light on integrated approach of Six Sigma and Knowledge Management. Knowledge management (KM) is based on the premise that, just as human beings are unable to draw on the full potential of their brains, organizations are generally not able to fully utilize the knowledge that they possess. Through KM, organizations seek to acquire or create potentially useful knowledge and to make it available to those who can use it at a time and place that is appropriate for them to achieve maximum effective usage in order to positively influence organizational performanceIn order to boost economy, improvement in manufacturing output is essential which requires implementing of various quality tools in particular COPQ, 5s, Kaizen, TPM, TQM, QFD and Lean Six Sigma. Knowledge Management can help achieve a lot more by integrating it into Six Sigma process as discussed in this paper.
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A comparison of mechanical properties of zirconia ceramic calcined at different temperatures with zirconia glass ceramic composite[Full-Text ]
Pankaj Khakare, Dr. Divya PadmanabhanGlass-ceramics have higher crystallinity, low porosity, high strength, toughness, translucency, stable at high temperature, machinability, bioactivity and biocompatibility. These properties can be controlled by base-glass composition and also by controlled heat treatment. So that the purpose of this study was to figure out the role of zirconia content on crystal structure and mechanical properties. The goal of this work was to evaluate the mechanical behaviour of zirconia ceramic calcined at various temperatures with zirconia-glass ceramic composite. Difference in mechanical properties of same composition, calcined at various temperature was observed because of the difference in microstructure. A composite material containing zirconia and glass ceramic was prepared and tested for its microhardness. It was concluded that they had excellent mechanical properties than zirconia.
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Air Hybrid Tricycle[Full-Text ]
Omkar Shinde, Abhishek Gaikwad, Rajat Chavan, Tushar Padalkar, Prashant IngleThe air hybrid tricycle system is a systems project that incorporates two different ways of charging lithium-ion battery: solar power and alternator, which is used to power an air compressor running tricycle. It will be having regenerative charge system (alternator) and solar panel which enables substantially longer distance power assistance cycling by regenerating power from pedaling energy ( human energy ) and solar energy and charging it in the battery. Compressed air filled by electricity through battery using a compressor. The electricity requirement for compressing air has to be considered while computing overall efficiency. Nevertheless the compressed air tricycle will contribute in reducing air pollution and tend to zero pollution level and promoting great environment.
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Zero Degree Turning Forklift for Warehouse[Full-Text ]
Sanket Shinde, Rajendra Trailokya, Sagar Pujari, Rahul Jadhav, Prashant IngleIn traditional steering mechanism involves traditional steering principle. Its advantage is that it is very safe and even prime the propensity and balance of vehicle at very high immediacy. But it can't be used at highly sharp steers (i.e. steers at where vehicle has to rotate about an angle of 90 degree) or at steers where there is not enough space for the car or automobile to rotate. This that is arduousness connected with the traditional procedure of steering is completely replaced by installing a four wheel steering mechanism. Four wheel steering is a comparatively new technology, that imposes transport propensity in little cars, sedan, SUV, heavy duties and other. In normal two wheels steering vehicles, the rear mounted of wheels are consistently place forward therefore and do not involves an engaging the function in regulating the steering in four wheel steering mechanism the back wheel can steer left and right. To carry on the driving regulation as without any difficulty as possible. The forklift cornering will conduct itself become not easily upset and controllable at greater immediacy as well as on wet less gripped road surfaces. The vehicle reaction to steering input becomes faster and more accurate from starting to end the vehicle enter immediacy range. By moving the rear wheels in the prolongation further side the front wheels at slow immediacy, the car’s steering circle is greatly made little. This action of the wheels enables the vehicle to steer circular, without moving from the position, i.e. the forklift has zero steering radius.
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An approach for Designing of Composite Gas Cylinder Using ASME Standard[Full-Text ]
Amey N. Paradkar, Khan Mod. Zohaib, Sairaj More, Utkarsh Hadadare, Vinayak N. PatilThis paper describes the use of ANSYSsoftware for the replacement of the conventional stainless steel material of Liquid Petroleum gas (LPG) cylinder by a low density composite material named E Glass Epoxy for reducing the cylinders weight. In lieu of this, Finite element analysis package ANSYS has been used on composite cylinder subjected to an internal pressure. A case has been developed to study the stresses due to pressure loading inside the cylinder designed as per ASME standards. The results of stresses for steel cylinders were compared with the analytical solution available in the literature in order to validate the model and the software. The weight reductions were presented for steel, composites LPG cylinders and the variation of stresses throughout the cylinder made of steel and composites were studied. The current Indian Gas supply system makes the transportation of cylinders arduous due to the difficulty in moving the heavy stainless steel cylinders around the house for housewives. An alternative is required, which can produce the same result with less weight, that is, for the same amount of gas stored inside the cylinder the weight of the cylinder is reduced. The above project is a small step towards an user friendly concept taking into consideration practicality, utility as well as safety.
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Lean, Six Sigma and TQM: An overview[Full-Text ]
Valmik Nawale, Dr. Nilesh GhongadeDuring the last decades, the quality concepts, including lean, Six sigma and total quality management (TQM), have been applied by many organizations. Although the most of the work already documented regarding lean, six sigma and TQM, a number of questions remain concerning the applicability of these concepts in various organization. Hence the purpose of this paper is to describe the similarities and differences between the concepts including evaluation and criticism of each concept by using literature review methodology.
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Performance Evaluation of Helical Coil in Condensation Heat transfer[Full-Text ]
Prashant Shinde, Dr. Dhanraj Tambuskar, Rashed AliIn this research work includes performance analysis of helical coil has investigated. The condensation heat transfer aspect of Helical coil which placed in shell and water flowing over the coil in counter direction. The testing has done on steam saturation temperature ranging from 103 – 115 Degree Celsius and pressure 0.2 – 1 Bar gauge. The test performed on two cooling water flow rate 3 LPM and 8 LPM. The influence of mass flux, heat flux and heat transfer coefficient considering three different curvature ratio of stainless steel helical coil have been investigated. The experimental outcomes from helical coil are more superior then straight tube.
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Design and Optimization of Exhaust System for Internal Combustion Engines[Full-Text ]
Lalit Zipre, Prathmesh Aher, Prathmesh Jalgaonkar, Mohammad Altaf, T.Z. QuaziIn the automobile industry, exhaust emission control and optimizing and using of non-conventional materials is major challenge for the research and development department of every company. Practical weight reduction and making the system compact, and personalization of single exhaust system are the main goals of this review paper. Introduction of the active back pressure control valve is the main feature of this research study.
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Fatigue Analysis of Wheel Rim Using Different Alloy to Eliminate the Manufacturing Difficulties with Reduced Weight[Full-Text ]
Jaslok Pandey, Dr. Jayesh DangeThis review paper gives the detailed information of various analysis done on disc of four-wheeler passenger car. Disc performance can be optimized by considering both static and dynamic load by doing proper manufacturing and design. Failure of wheel rim may cause extra cost or may lead to serious injury. The objective of this paper is to study various wheel rim disc failure analysis and select the appropriate material for disc and suggest proper method for manufacturing of wheel disc.
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An Optimization of Turning Process Parameters for Surface Roughness for SS 316L material by using Taguchi Method: A review And Case study[Full-Text ]
Soni Jaiswal, Madhurkar SorteThis study identify the problem occurs during turning which involves more component rejection due to surface roughness. The objective of this paper is to obtain the optimal setting of turning process parameters in order to reduce the rejection rate during machining. Initially, the various problems that occur in the components during machining are investigated. The investigation is done with the help of Quality Assurance department in a manufacturing industry. During investigation, it is found that the main reason of rejection is surface roughness which occur in component is due to wrong CNC parameter. The process parameters considered for study purpose are- cutting speed, depth of cut, feed rate at three levels and required output is surface roughness. To obtain the optimal process parameter combination, optimization is carried out by the Signal-to-Noise (S/N) ratio analysis of Taguchi method using L9 Orthogonal Array. An analysis of variance (ANOVA) is used to present the influence of process parameters on surface roughness. Results obtained by Taguchi method and by ANOVA method, are compared and found that they match closely with each other. In this way, the optimum levels of process parameters can be predicted. Finally it is concluded that, in order to reduce the rejection rate due to surface roughness, the best process parameter combination which is derived through this study must be followed during the production process. This works involves a case study of largest manufacturer of stainless steel long products which mostly uses 304L and 316L stainless grade of SS.
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GMB Based Design of Electric Conception Vehicle[Full-Text ]
T. Z Quazi, Vipul Sharma, Tejas Babre, Devendra Mirkute, Akshay Dhone, Pratik Jadhav, Anup MoreDue to the problems caused by the gasoline engine on the environment and people, the automotive industry has turned to the electrical powered vehicle. But in electric vehicles the major work is, more time required to get the vehicle fully charge and it’s necessary to provide a supply to the battery after certain time. The only source in electric vehicle is battery to run the vehicle, so recharging of battery is necessary frequently, nowadays the electric vehicles couldn’t possibly run for long distance on the road because of less charging stations and requires much more time to recharge. Hence our motto is to charge the battery while vehicle in running condition. On this topic from the world automotive electric industries are working together to solve this particular problem. If we notice about the pollution from the current gasoline engine is harmful to the environment and also for human beings. If we compare the gasoline engine vehicles with electric vehicles, people always prefer to gasoline engine vehicles because of power and abilities. Hence our mission is to fulfil the requirements to turn the people towards electric vehicles
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Fabrication & Characterization of Pineapple Fiber Reinforced Epoxy Composite[Full-Text ]
Anurag Shirke, Jaideep Narayankar, Mohammad Uwais Shaikh, Tukaram Satpute, Sreejith SreenivasanThis paper deals with the making of the biocomposite material which can replace the composite materials that are made from petroleum products. The bio-composite materials are made from natural materials which eco-friendly and can be easily used. Composite materials (also called composition materials or shortened to composites) are materials made from two or more constituent materials with significantly different physical or chemical properties, that when combined, produce a material with characteristics different from the individual components. The individual components remain separate and distinct within the finished structure. The new material may be preferred for many reasons: common examples include materials which are stronger, lighter or less expensive when compared to traditional materials. In the last decades, the use of natural fibers as reinforcement in polymeric composites for technical application has been a research subject of scientist. Interest in natural fibers has increased worldwide due to their low cost, low density, hardness, higher fatigue endurance, good thermal and mechanical resistivity and to their environmental friendliness. The Asian markets have been using natural fibers for many years e.g., jute is a common reinforcement in India. Natural fibers are increasingly used in automotive and packaging materials. India is an agricultural country and it is the main stay of Indian economy. Thousands of tons of different crops are produced but most of their wastes do not have any useful utilization. Agricultural wastes include wheat husk, rice husk, and their straw, hemp fiber and shells of various dry fruits. These wastes can be used to prepare fiber reinforced polymer composites for commercial use.
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Effect of Brake Liner Wear and Surface finish on Braking time[Full-Text ]
Madan Mhalsekar, Sumit Malusare, Prithviraj GhatgeBrakes are one of the most important safety appliances. In this study, asbestos-free brake pads were studied for wear and surface finish. High quality brake liner has enabled to lead investment in new production techniques and design technology. Safety has created higher demands on strict requirements for new braking pad composition. An attempt is made through this project to incorporate braking time. In this study the brake pads are tested for wear and effect of surface finish.
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The FMCG Packaging: Moving the Market towards Sustainable Packaging Materials[Full-Text ]
Ankit Patel, Dr. S.N. Teli, Yogesh DhumalSustainable packaging in the FMCG (fast moving consumer goods) market is moving from being purely cost driven towards a strategic approach of resource management. The principal purpose of packaging continues to be maintaining the safety, wholesomeness, and quality. The large growing middle class, liberalization and organized retail sector are the catalysts to growth in packaging. The key packaging materials are glass, metal, plastics, paper, laminates, co-extrusion and bio-degradable polymers. Being a cost-sensitive market, the pressure for FMCG companies to reduce packaging costs in India is strong. In the past 5-6 years the market for sustainable packaging in India was driven primarily by cost reduction, however, moving forward corporations are now placing more thought leadership into their sustainable packaging plans across the value chain. Indeed, packaging plays an essential role for FMCG businesses in meeting consumer needs and preventing waste by protecting products for proper consumption. The fast selling and low margin products have a high production and consumption rate, as well as, an extensive distribution network that demands large amount of paper/plastic/glass and metal. Sustainable packaging ultimately is the practice of ensuring any material waste from packaged products never leaves the value chain, as well as, uses material with little to zero environmental harm.
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Optimization of Large Size Fabricated Y-Strainers for improvement in Pressure Drop Value using CFD Analysis: A Review[Full-Text ]
Sumit Shinde, Santosh WankhedeIn the Oil & Gas Industry, an efficient filtration/separation system is critical to the reliability and performance of the physical assets that process petroleum products. Optimizing the reliability of these filtration systems is essential in maximizing your operational performance. Y-Type Strainers are used in many industrial applications to protect plant machinery to damage from contaminants such as dust, scales, sand, solid particles and other possibilities. It is used to remove solids from flowing gases or fluids using straining element. In this project a Y type strainer is considered for analysis. Design is an important industrial activity which influences the quality of the product. The strainer is modelled by using modelling software SolidWorks. By using this software, the time spent in producing the complex 3- D models and the risk involved in the design and manufacturing process can be easily minimized. So, the modelling of the strainer is to be made by using SolidWorks. Later this SolidWorks model will be imported to ANSYS WORKBENCH 14.5 for analysis work. ANSYS WORKBENCH 14.5 is the latest software used for simulating the different forces, pressure acting on the component and also calculating and viewing the results. By using ANSYS WORKBENCH 14.5 software reduces the time compared with the method of mathematical calculations by a human. Studies on flow behaviour in strainer has led to continued effort on optimizing the strainer design. 3D, steady, incompressible, turbulent k-∈ navier stokes equations are solved numerically to predict the flow behaviour and flow coefficient. CFD helps in the design optimization process with better accuracy and considerable reduction in design lead time. The present work aims to study the effect of pressure drop and flow behaviour across different strainer design. Based on the baseline simulation results, optimized design is suggested. The calculated pressure drop for the optimized design shows 30% improvement compared to baseline design.
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Optimisation of Laser cutting on CFRP and Investigation of cutting parameters[Full-Text ]
Ashraf Shahe, Jagmeet Saini, Kajal Kunwar, Ravikant Vishwakarma, Madhukar SorteThis Research paper aims to study the effects of laser cutting/ drilling on a composite fiber reinforced polymer. It is super strong and light weighted material which has multiple applications. It is used in various industries such as aerospace, automobile and curl. CFRP has a very good strength to weight ratio. The conventional methods for CFRP is difficult but laser cutting offers an alternate method in which quality cut can be obtained by controlling different process parameters. Fibers are light weight, stiff, and strong, which provide most of stiffness and strength of the composite laminates. The polymer matrix binds the fibers together thus transferring load to reinforced fibers, and providing protection from environmental attack to fibers. Thermo set and thermoplastic are two kind of polymer matrix materials used most commonly. Thermoplastic polymers, however, are available which combine better mechanical properties, environmental resistance, temperature performance and processebility. Optimisation is possible on the basis of Taguchi method
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Study of Gearbox Efficiency[Full-Text ]
Samarth Ghule, Lucky Chauhan, Shubham Cheru, Akshay Dhurye, Nilesh ChanewarThere are many ways by which we can improve efficiency of gear. Many papers are published on efficiency of gear and gearbox. But these papers focuses on two or more parameters on which efficiency is depends such as noise, structure of gear, material used, lubrication, surface roughness, hardness etc. And methodology used for study of gearbox efficiency are FZG gear test rig, surface analysis, ANSYS etc. An effective method which focus on one parameter is required. Hence optimization of gearbox efficiency can be possible.
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Design of Well Foundation[Full-Text ]
Thool Kushal P, Pawar Sachin L, Shirsath Abhishek D, Thombre Kiran BDue to exposure to potential scouring action of the river water, the foundation of transmission line tower at location no. 456 of Unnao-Bareilly transmission line is proposed to be provided in the form of a well. Detailed design procedure has been carried out also SAP modelling has been made to check the hoop stresses on the steining
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