International Journal of Scientific & Engineering Research, Volume 5, Issue 12, December-2014 1020

ISSN 2229-5518

Single Phase Automatic Voltage Regulator Design for Synchronous Generator

Matthew E. Oboh, Jafaru Braimah

Abstract- The Automatic Voltage Regulator (AVR) is widely used in industrial application to obtain the stability and good of different electrical apparatus. In order to get output of the alternator, the field excitation is controlled by the AVR. The AVR maintains the constant voltage up to certain of

the load current which is independent of the generator speed and load. In this paper, the excitation control for the generator is designed by using silicon

controlled rectifier (SCR) in order to improve the overall effectiveness of the synchronous generator. The control strategy is aimed to and delivers power

to the interconnected system economically and reliably while managing the voltage and field current within set limitations. This includes a more accurate

measurement of voltage and current, as well as improving the response time and system stability.

Keywords – Automatic voltage regulator (AVR), Synchronous Generator, Stabilizer, Pulse Generator.

—————————— ——————————

1. INTRODUCTION

A voltage regulator is an electrical regulator designed to maintain a constant voltage level. It may use an electromechanical mechanism, or passive or active electronic. Depending on the design, it may be used to
regulate one or more AC or DC voltages. With the exception
of passive shunt regulators, all modern electronic voltage
regulators operate by comparing the actual output voltage
to some internal fixed reference voltage. Any difference is amplified and used to control the regulation element in such away as to reduce the voltage error. This forms a negative feedback control loop; increasing the open – loop gain tends to increase regulation accuracy but reduce stability (avoidance of oscillation or ringing during step changes). There will also be a trade – off between stability and the speed of the response to changes. If the output voltage is too low (perhaps due to input voltage reducing or load current increasing), the regulation element is commanded up to a point to produce a higher output voltage by dropping less of the input voltage (for linear series regulators and buck switching regulators or to draw input current for longer periods (boost type switching regulators); if the output voltage is too high, the regulation
element will normally be commanded to produce a lower voltage. However, many regulators have over current protection; so that they will entirely stop sourcing current (or limit the current in some way) if the output current is too high, and some regulators may also shut down if the input voltage is outside a given range. The objective of this work involves developing a single phase automatic voltage regulator for the synchronous machine for usage in laboratory. The control strategy is aimed to generate and deliver power to the interconnected system economically and reliably while managing the voltage and field current within set limitations.
The design and construction of the firing circuit for
the AVR have been complete and perfected. This will provide firing angle to control the rectifier circuit to a DC
motor. The modern applications of voltage stabilizer
include: Power conditioning for mobile production
vehicles, television, radio transmitters, computer controlled manufacturing plant, refrigeration, power regulation in multistoried buildings and offices, X – ray scanning equipment, shore power supplies, etc.

2. VOLTAGE STABILIZER

A voltage stabilizer is an electronic device able to deliver relatively constant output voltage while input voltage and load current changes over time [1]. In the simplest case emitter follower is used, the base of the regulating transistor is directly connected to the voltage reference. Fig.
1.0 shows a simple voltage stabilizer. The stabilizer uses the
power source, having voltage 𝑈𝑖𝑛 that may vary over time.
It delivers the relatively constant voltage 𝑈𝑜𝑢𝑡. The output
load 𝑅𝐿 can also vary over time. For such a device to work
properly, the input voltage must be larger than the output
voltage and voltage drop must not exceed the limits of the
transistor used [1]. The output voltage of the stabilizer is
equal to 𝑈𝑍 – 𝑈𝐵𝐸 where 𝑈𝐵𝐸 is about 0.7𝑉 and depends on
the load current. If the output voltage drops below that
limit, this increases the voltage difference between the base
and emitter (𝑈𝐵𝐸 ) opening the transistor and delivering
more current. Delivering more current through the same
output resistor 𝑅𝐿 increases the voltage again. The voltage stabilizer is used to condition the fluctuating of AC power
supply. There are two major types of voltage stabilizer:
Solid state electronic (static) voltage stabilizer and Servo controlled (electro – mechanical) voltage stabilizer.

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2.1 Static voltage stabilizer

Most of these voltage stabilizers have a transformer with various tapping and a control circuit that senses the input supply and accordingly the output is taken from one of the tapping of the transformer. Usually static voltage stabilizers
are used for domestic purposes (like refrigerators and air – conditioners) and for applications that are small and not very sensitive.

2.2 Servo voltage stabilizer

Servo voltage stabilizer comprises of a buck-boost transformer, a motor driven variable transformer, and a control circuit. When there is any variation in the input supply, the control circuit increases or decreases the voltage on the primary of buck – boost transformer, by controlling the variable transformer. The whole process is instantly done by constantly sensing the output voltage. Servo voltage stabilizers are used to provide stable voltage output
even under extreme unbalanced voltage situations. These stabilizers are mainly used to protect the electrical and electronic equipments from being damaged due to high and low voltage. Actually they are voltage controllers and are used in various fields. They are extremely useful in processing plants. There are some servo stabilizers that also help to save energy to a greater extent.

2.3 Types of regulating unit

Devices, which may be operated as regulating units, can usually be used as controlling units. The regulating unit may be divided basically into two types: Discontinuous and Continuous control type of regulating unit. In case of the continuous control type of regulating unit the change of
voltage produced by the regulating unit must be approximately proportional to the signal from the measuring unit in order to get continuous output signal. The regulating unit can be classified into two types; Electro
– mechanical and Electrical.

2.4 𝐀𝐂 Voltage Controller

When the power flow can be by adjusting the value of ac
voltage applied to the load by means of the thyristor,
connected between the ac supply and the load is known as ac voltage controller. The ac voltage controllers can be
classified into two types: Single – phase controller and Three – phasephase controller. For operation of the thyristor, two types of control are normally used: on – off control and phase-angle control.

2.5 On – off control

In case of on – off control, the thyristor connects the load to the ac source for a few cycle of input voltage and disconnects it for another few cycles. For this circuit, the thyristors are turned on at the zero voltage crossings of
the AC input voltage. With zero voltage switching of thyristors, the harmonics generated by switching actions
are reduced [2].

2.6 Phase control

In case of phase control, the thyristor connects the load to the ac source for a portion of each cycle of input voltage. The principle of phase control is shown in Fig. 2.0 by
delaying the firing angle of the thyristor 𝑇1 which controls
the power flow to the load. The control range is limited and
the effective rms output voltage can only be varied between
70.7% and 100% due to the presence of diode 𝐷1. The
output voltage and the input current are asymmetrical and
contain a dc component. If there is an input transformer, it
may be saturated.

2.7 𝐃𝐂 drives

DC motors have variable speed characteristics which are
extensively used in variable speed DC drives. A converter is
applied in the field circuit to control the field current by
varying the delay angle. When the armature circuit of the dc motor is connected to a single-phase controlled rectifier
output, the armature voltage can be varied by adjusting the
delay angle of the converter. The forced – commutated AC –
DC converters can also be used to improve the power factor
and reduce the harmonics.

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3 AUTOMATIC VOLTAGE REGULATOR FOR SYNCHRONOUS GENERATOR

The operation of a generator is based on Faraday’s law of electromagnetic induction. If a coil or winding is linked to a varying magnetic field, then electromotive force or voltage is induced across the coil. Thus, a generator has two essential parts: one that creates a magnetic field and the other where the energy is induced. The field winding is excited by direct current conducted to it by means of carbon brushes bearing on slip rings or collector rings [5]. The rotor is also equipped with one or more short-circuited windings known as damper windings. The damper windings provide an additional stabilizing force for the machine during certain periods of operation. When a
synchronous generator supplies electric power to a load, the armature current creates a magnetic flux wave in the air gap which rotates at synchronous speed. This flux reacts with the flux created by the field current and electromagnetic torque results from the tendency of these two magnetic fields to align. In a generator this torque opposes rotation and mechanical torque must be applied from the prime mover to sustain rotation. However, when the speed of the stator field and the rotor become different, currents are induced in the damper windings. Currents generated in the damper windings provide a counter torque.

3.1 Excitation control system

The excitation may be provided through slip rings and
brushes by means of DC generators mounted on the same
shaft as the rotor of the synchronous machine. However,
modern excitation systems usually use 𝐴C generators with
rotating rectifiers, and are known as brush – less excitation
[4]. The excitation system fulfils two main functions: it
produces DC voltage (and power) to force current to flow in
the field windings of the generator. There is a direct
relationship between the generator terminal voltage and the quantity of current flowing in the field windings. It provides a means for regulating the terminal voltage of the generator to match a desired set point and to provide damping for power system oscillations. Varying the field excitation is an effect on power factor, armature current, power angle, voltage and reactive power flow.

3.2 Self-excitation control system (or)

electronic main exciter

An electronic exciter consists essentially of a power rectifier
diode fed from an AC source of power and provided with
the necessary control, protective and regulating equipment.
The coordination of these component parts presents
problems that must be solved in meeting the excitation
requirements of a large AC generator. Three sources have been used in operating installations are AC power for the rectifier taken directly from the terminals of the AC
generator being excited. AC power taken from a separate generator which supplies power to the rectifier only and
which has as its prime mover the same turbine that drives
the main AC generator. In the first of these, the electronic
main exciter is self – excited, since its power supply is taken
from its own output and in the second and third forms, it is
separately excited. The first type is used for this work.

3.3 Power factor and armature current control

The power factor at which a synchronous machine operates
and hence its armature current can be controlled by
adjusting its field excitation. The relationship between armature current and field current at a constant terminal voltage and with a constant real power is shown in Fig. 3.0.
This curve is called 𝑉 curve because of its characteristics
shape. The 𝑉 curve and compounding curve constitute one of the generator's most important characteristics [4]. The
output power of a synchronous generator is,
𝑃3𝜙 = 𝑅(3𝑉𝐼 × 𝛼) = 3 |𝑉||𝐼𝑎 | cos 𝜃
For constant developed power at a fixed 𝑉. 𝐼𝑎 cos 𝜃 must be
constant. Thus, the tip of the armature current phasor must
fall on a vertical line. Reducing the excitation, caused the angle of the current phasor (and hence the power factor) to
go from lagging to leading. Any reduction in excitation below the stability limit for a particular load will cause the rotor to pull out of synchronism.

3.4 Generator-type automatic voltage regulator

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It is a control device which automatically regulates the voltage at the exciter of an alternator, to hold the output voltage constant within specified limits [4]. The design of the regulator will depend on: The characteristics of the driving source since changes in speed cause variations of
voltage; The maximum and minimum load on the generator; The power factor of the load which will determine the range of required field current; The regulation of the generator; the magnetization curve of the generator and the characteristics of the exciter (if used).

4 DIGITAL AUTOMATIC VOLTAGE STABILIZER

The automatic voltage regulator regulates the generator
voltage is a device indispensable for operation, it is
required to have superior reliability in addition to easy maintenance or repair features. There exists an ever increasing demand for improved system stability through
the excitation control of the digital 𝐴𝑉𝑅s which is basically
microprocessors based in order to prevent decline in
system stability in line with the increase in power system
and power rerouting. The digital automatic voltage regulator presents the following characteristics [5]: high
function and high – performance control by using the 32 −
bit high-speed microprocessor in the main CPU; improved
easy operation and maintainability by using automatic
system without human interfere; improved reliability,
space factor and overall economy due to use of
programmable device and smaller size.

4.1 Automatic voltage regulator (𝐀𝐕𝐑)

Automatic voltage regulators consist of two units which are
the measuring unit and the regulating unit. The function of
the measuring unit is to detect a change in the input or output voltage of the automatic voltage regulator and producing a signal to operate the regulating unit. The purpose of the regulating unit is to act under the signal from the measuring unit in such a manner as to correct the output voltage of the regulator to a predetermined value. In some cases, a unit is required to control the regulating unit and this additional unit is needed which is known as the controlling unit. It is sometimes necessary to introduce another unit in order to prevent hunting. In all measuring
units used in automatic voltage regulators, there is a reference voltage with which the input voltage is compared. The difference will be translated into the output signal of the measuring unit. The accuracy of the measuring unit is direct dependent on the accuracy of the reference. Therefore the accuracy is the most important criteria for choosing a reference. Measuring units may be divided basically into two types: discontinuous – control type of measuring unit and continuous – control type of measuring unit. The measuring unit can be any one of three classes: electromechanical, electrical and a combination of electrical and electromechanical.

4.2 Technical specification of the 𝐀𝐕𝐑

The automatic voltage regulator or stabilizer is fully
automatic which gives protection to the valuable electronic equipments from high voltage. Due to the unstable nature of the power system the variation of supply voltage causes mal – operation of different electrical and electronic
equipments. Generally, the voltage regulation range of the
stabilizer is 170 to 270𝑉 but sometimes the voltage level comes down to 150𝑉 and goes up to 300𝑉 which is
undesirable for the overall system. The maximum voltage
variation level in any system is considered in designing the
𝐴𝑉𝑅 [8].

5 COMMON SPECIFICATION

Output: 220𝑉 +/− nominal
Input: 130𝑉~300𝑉/40𝑉~275𝑉/ 90𝑉~260𝑉
Burn out limit: 450𝑉
Frequency: 50/60 𝐻𝑧
Wave form: Sine wave
Protection: Protection against sag, surge, 𝑅𝑓 noise transient, spike, impulse, notch, brown out etc.
Humidity: 95%
Ambient temperature: 55℃

5.1 𝐋𝐄𝐃 indicator

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Gray delivery/ Normal, Yellow > wait/ Delay, Red > High volt/ Danger, Red > fuse fail. Model wise specification of
𝐴𝑉𝑅 is given in the table 1.0.

Table I.0. Model Wise specification of 𝐴𝑉𝑅

5.2 Application of the 𝐀𝐕𝐑

The 𝐴𝑉𝑅 is widely used in computer, printer, medical
equipment, refrigerator, television, video and audio system,
Fax, 𝑃𝐴𝐵𝑋, satellite receiver and other house hold
appliances.

6 CONCEPT FOR DEVELOPING THE CIRCUIT

In order to achieve the modification on the 𝐴𝑉𝑅, the
development of the trigger section (regulating unit) is
essential. For this design, the synchronization of the triggers is taken from an isolation transformer. This
synchronizing input signal is input into the active 50𝐻𝑧
filter which ensures that a pure sinusoidal voltage source is
always used for this circuitry [6]. In order to produce the
firing angle of the output pulse, a comparator amplifier is used to compare the output signal of the output amplifier with a linear ramp and pedestal wave shape. During the
period of firing angle, this delay angle together with an electronic logic circuit is combined with an astable multi – vibrator to give a train of pulse that reduces the switching loss of thyristors. With this train of pulses, the converter,
containing the 𝑆𝐶𝑅s can be used successfully to control its
load. The triggering section comprises of different modules
which are Synchronization and Phase angle control,
Synchronizing pulse generator, Ramp generator, the comparator, Pulse generation. Upon completion of these modules, a full wave converter circuit is developed to test on the trigger section circuitry.

6.1 Synchronization and phase angle control

This section of the circuit consisted of an active filter and a
high gain synchronous amplifier made out from the
𝐿𝑀 − 324 chip. The active filter is tuned to 50𝐻𝑧 to ensure
that no transients or electrical noise on the supply are
interfering with the triggering operation. In principle this synchronizing input signal is a full wave rectified signal which is later used to generate firing pulses to thyristors which is fired during either the positive going half cycle or the negative going half cycle of the waveform [6].

6.2 Synchronizing pulse generator

The Fig. 4.0 shows the circuit module with a fixed voltage
of 0.6 volt formed by the voltage divider 𝑅14 and 𝐷67,
𝐼𝐶2𝐷 acts as a comparator comparing the rectified
synchronous signal and this fixed voltage. The output
waveform of the Fig. 5.0 shows the expected result is a
square wave signal of short pulse duration. The duration of
the pulse is dependent on the magnitude of the input signal [7]. In order to achieve compatibilities with the controller currently used in the laboratory, a circuit diagram of a single-phase controller circuit available in the laboratory was used as references. Therefore, modifications were
made from that to produce a three phase 𝐴𝑉𝑅 required for
the closed loop system.

6.3 Signal processing circuit

For this section of the 𝐴𝑉𝑅, the feedback signal is being
processed and fed back into the trigger section of the
module[6]. From the converter, a DC voltage is fed into the
voltage feedback amplifier module. This module will
compare all the signals which influence the performance of
the thyristor bridge. It compares the actual load current
signal with the available reference voltage. The output signal is sent to the current amplifier module, which is an inverting amplifier with its feedback path completed by the entire module. The current limiter module is applied to decrease the current of the circuit to prevent overloading that may damage the system.

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7 DESIGN OF THEAUTOMATICVOLTAGE REGULATOR

Synchronous generator constant voltage at the generator
terminals is essential for satisfactory main power supply. The terminal voltage can be affected by various disturbing factors (speed, load, power factor, and temperature rise), so that special regulating equipment is required to keep the voltage constant, even when affected by these disturbing factors [6]. Power system operation considered so far was under condition of steady load. However, both active and reactive power demands are never steady and they continually change with the rising or falling trend. Therefore, steam input to turbo generators (or water input to hydro – generators) must be continuously regulated to match the active power demand, failing which the machine speed will vary with consequent change in frequency which may be highly undesirable. Also the excitation of generators must be continuously regulated to match the reactive power demand with reactive generation, otherwise the voltages of various system buses may go beyond the prescribed limits. The voltage regulator may be manually or automatically controlled. The voltages can be regulated manually by tap-changing switches, a variable autotransformer, and an induction regulator. In manual control, the output voltage is sensed with a voltmeter
connected at the output; the decision and correcting operation is made by a human being [6].
In modern large interconnected system, manual regulation is not feasible and therefore automatic generation and voltage regulation equipment is installed on each
generator. Automatic voltage regulator (𝐴𝑉𝑅) maybe
discontinuous or continuous type. The discontinuous
control type is simpler than the continuous type but it has a
dead zone where no single is given. Therefore, its response time is longer and less accurate. Modern static continuous type voltage regulator has the advantage of providing extremely fast response times and high field ceiling voltages for forcing rapid changes in the generator terminal voltage during system faults. Rapid terminal voltage forcing is necessary to maintain transient stability of the power system during and immediately after system faults.
Response time variation can cause the 𝐴𝑉𝑅 to degrade the
system stability [6]. Electronic control circuit is now used
for the field control circuit as the closed loop system to obtain stable output voltage. Electronic control circuit is simple but the simple is the best. By using this control circuit for the system, the system cost is decreased and system reliability and design flexibility are increased.

7.1 𝐀𝐕𝐑 Design for the synchronous

generator

The circuit arrangement of the field control circuit of the synchronous generator is shown in Fig.6.0. In this system, the output voltage of the generator is sampled through the transformer and is rectified by simple circuit and the bridge rectifier. In the initial state condition, the output of the
generator may be 25𝑉 or 30𝑉 which depends on the
electromagnetic field in the machine, at the time, the
12𝑉 relay is normally close position. At the time, the gate
voltage is fed to the synchronous generator field coil until
the output voltage is 230𝑉. Now, 12𝑉 relay is normally open position [7]. When the mains supply voltage falls, 𝑄2
produce negative current to the bridge circuit and the
bridge circuit supplies positive current to the gate of the
𝑆𝐶𝑅 and the required current is fed to the field coil and the
output voltage of the synchronous generator is increased.
When the output is 230𝑉, the output positive current of the
bridge is balanced with the output negative current of the
𝑄1While the main supply voltage rises, 𝑄2 gives a little current which is fed to the gate of the 𝑆𝐶𝑅 and thus the
required field current is fed to the field coil and absorbs the
required reactive power from the supply line. The 𝐴𝑉𝑅 is
linked with the main stator windings and the excitor field
windings to provide closed loop control of the output
voltage. The 𝐴𝑉𝑅 voltage sensing terminals continuously
sample the output windings for voltage control purposes.
In response to this sample voltage, the 𝐴𝑉𝑅 controls the
power fed to the exciter field, and hence the main field, to
maintain the machine output voltage within the specified limits. Compensating for load, speed, temperature and
power factor of the generator. The 𝐴𝑉𝑅 includes an
optimized stability circuit to provide good steady state and
transient performance of the generator [5].

8 LISTS OF COMPONENTS

Resistor:
100Ω, 1KΩ, 100KΩ, 2.2MΩ, 8.2 KΩ, 220KΩ, 33Ω, 200KΩ;
Transistor:
HA 2222, BC547A, BC546; IC: LM324: HEF 4001B, LM124; : BT150 −
500R.

9 TESTS AND RESULTS

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These results are obtained by feeding the variable over or below the input voltage to the electronic control circuit and
a field coil (100 watts bulb). The output of the generator
voltage must be stable although the various input voltage
pass through electronic control circuit. Results of field voltage and current are shown in the table 2.0.

Table 2.0. Results of field voltage and current

10 FUTURE WORK

Designing the circuit for three-phase ��� is complex than that of the single phase ���. Some modifications are necessary for converting the single phase ��� into three – phase ���. Three phase converters are extensively used in
industrial applications. In case of three phase converter,
three identical converters are connected together and the firing angle of each converter group is controlled. For proper synchronization of the input voltages with the output the triggering section needs to be carefully designed
so that each ��� conducts over only 60 degrees and the firing angle is measured from point where successive line voltages cross. The output waveform is therefore made up of sections of six line voltage waveforms and therefore six pulse circuits are required. Though the is designed for single phase application but it can be modified for three phase application. In that case of three phase application, some changes need to be considered for designing the control and switching section of this���.

11 CONCLUSION

In industrial application, it is hard to find an automatic voltage regulator which provides constant output at a reasonable price therefore the main consideration of this work is to provide a constant output ��� at a reasonable cost. In this work, an ��� is designed for

10��� alternator’s field control. The standard servo

controlled voltage stabilizers handle a variation of more
than 40% of the input voltage, while using ��� it is possible to design stabilizers which handle a voltage swing as high as 80% on the input. The designed ��� provides constant output voltage of 230for the input voltage variation of 190to 240. The voltage difference for the
designed ��� varies from −40to +1, whereas the
variation of the field voltage and field current varies within
the range of 35to 85and 5�� to 80��, respectively.

REFERENCES

[1] Boylestad, R. L., & Nashelsky, L. (2006). Electronic devices and circuit theory. 9th Ed. Princeton New Jesery. McGraw – Hill Companies Inc. 250 – 257.

[2] Hubert, C. (2004). Theory operation maintance of electrical machine. 3rd Ed. 1991, Princeton New Jesery. Prentice – Hall, Inc. 235 – 249

[3] Hadi, S. (2010). Power system analysis. 7th Ed. New Delhi, India. Tata McGraw – Hill Publishing Company Limited. 88

– 99.

[4] McKenzie S. H, (2009). Electrical technology. 7th Ed. New Delhi, India. Tata McGraw – Hill Publishing Company Limited.366 – 382.

[5] Valentine, C. (2010). Generator voltage regulators and their applications. 8th Ed. New York. Westinghouse Co. Ltd, American. 122 – 130.

[6] Owen, B. (2011). Beginner’s guide to electronics. 4th Ed. New York. A Newness Technical Book, McGraw – Hill Companies Inc. 198 – 200.

[7] Thomas, L. F. (2006). Electronics devices. 6th Ed. New Jersey.

Pearson Education Inc. 304 – 306.

[8] Ronald, J. T., & Neal, S. W. (2005). Digital systems, principles and applications.8th Ed. Singapore. Pearson Education Inc. 347

– 350.

APPENDIX

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U

ce It

+12V

+12V

R v

Uin

Ube

R L Uout

R14

I/P form IC1c

Pin 8

13

12

IC2D

D 14

+

T P5

Uz D1

D67

DIODE

L M324N

Fig.1.0. Simple voltage stabilizer

is T1

D1 +

vs vo


Fig.4.0. Synchronous pulse generator

io

R

-12V

-

Fig.2.0. Single phase angle control

C C 25 C 5 C 75 1 C

Fig.5.0. Square wave signal at test point 4

Field current

Fig.3.0. Synchronous generator V-curves

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N L

1.5µF

25Ω

F1

1.5µF

10Ω

10A,SCR 10A

10Ω

500Ω

120Ω

10µF

1A

10µF

100Ω

300Ω A1013

1.5KΩ Q1

10KΩ

100Ω

ZD 6V

1A

A1013

12 volts of relay F2

4.7 KΩ

1A

25KΩ

10µF

10KΩ Q2

10µF

4.4KΩ

6VZ D

1A 270Ω

100µF

1A

100µF

1A

Synchronous generator

Fig.6.0. Overall circuit of AVR for the diesel engine type synchronous generator

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